C-SOI® wafers – Cavity SOI

Okmetic C-SOI® is a bonded SOI wafer that has built-in sealed cavities on the handle wafer or on the buried oxide. C-SOI® represents the most advanced silicon wafer technology and can be considered as a partially built sensor or electronic component rather than just a wafer. The benefits are unparalleled: more streamlined and cost-effective device manufacturing and more ambitious device designs.

Okmetic C-SOI® is a bonded Cavity Silicon On Insulator wafer, which has built-in sealed cavity patterning etched on the bottom handle wafer or on the buried oxide (BOX) layer before bonding and thinning the top silicon wafer acting as a device layer. Okmetic can supply wafers with customer alignment marks on top of device layer convey information on exact cavity location for the smooth integration of Okmetic and customer processes. The cavities are used to simplify device manufacturing and they can be integrated into the active, passive or structural elements of the device. This makes it possible to process more complex and developed structures than would be possible with the standard BSOI wafers. The cavities can also be used for integrations of IC and MEMS further increasing the usage possibilities. Okmetic manufactures these wafers with identical quality and cleanliness requirements as standard bulk silicon wafers.   

C-SOI® wafer is more like a partially built sensor than
 just a wafer, which makes it an optimal platform for MEMS

 

C-SOI® wafers are more than just wafers, in fact they can be better described as partially built sensors or electronic components as they enable more streamlined MEMS production process. This is one reason why their usage as a platform for MEMS and sensor applications has surged rapidly during the past few years after steady growth during the past decade.   

Required membrane thickness varies across applications

Okmetic’s high-technology cavity SOI process enables the manufacture of extremely thin and thick membranes, which expands the variety of device design and processing possibilities. The Okmetic Cavity SOI wafers with thin membranes are widely used e.g. for pressure sensors, silicon microphones and ultrasonic transducers like PMUT and CMUT’s. Cavity SOI wafers with thicker membranes offer significant benefits for devices such as inertial sensors (gyroscopes, accelerometers, IMUs), micromirrors and other optical devices (like optical switches etc.). Depending on the design, both thin and thick membranes can be used for applications such as microfluidic components like inkjet heads, timing devices and other resonators and IC and MEMS process integrations. In addition, Cavity SOI wafers usage is also expanding into RF applications, for the needs of which Okmetic has developed High Resistivity BSOI and C-SOI wafers.  

TYPICAL SOI SPECIFICATIONS

Growth method Cz, MCz, A-MCz®
Diameter 150mm, 200mm
Crystal orientation <100>, <110>, <111>
N type dopants Phosphorus, red phosphorus
P type dopants Boron
Resistivity From < 0.001 to > 7,000 Ohm-cm
Device layer thickness From 1 μm to > 200 μm
Tolerance ±0.5 μm (standard BSOI), ±0.3 μm (0.3 SOI),
±0.1 μm (E-SOI®),  ±0.7 μm (C-SOI®)
Buried oxide layer thickness From 0.3 μm to 4 μm, typically between 0.5 μm
and 2 μm
Type: thermal oxide
Handle wafer thickness From 300 μm to 950 μm, typically 725 μm in 200mm wafer and 380 μm in 150mm
Back surface polished or etched

C-SOI® wafers optimize MEMS manufacturing process

C-SOI® wafers have many benefits compared to bulk silicon micro-machining and even traditional SOI technology: more cost-effective and streamlined MEMS manufacturing process and more complex, advanced and better-performing devices.   

C-SOI® wafer is an advanced solution with multiple benefits:

  • reduced device size and cost
  • superior device performance and precision
  • increased reliability
  • more advanced device designs
  • optimized device manufacturing process resulting to lower costs and faster time to market

More advanced designs and superior performance and precision

Okmetic’s patterning and etching process has best-in-class etching uniformity. Okmetic’s ability to produce C-SOI® wafers with extremely thin and thick membranes, well-defined horizontal dimensions and flexibility to adjust the gap between released structure and the substrate enable manufacture of more advanced device designs. Cavity SOI wafers also enable the optimization of efficiency and electrical properties through minimization of parasitic capacitances. In addition, process optimization advantages can be gained through integrated backside packaging and hermetic sealing.

Customized Cavity SOI solutions with shorter cycle time and better quality

C-SOI® wafers are customized to match customer device design and process seamlessly. Customer device design is taken into account throughout the manufacturing process, starting from the crystal growth phase.

Holistic approach to C-SOI® wafer design and processing
 increase quality and reliability of wafers and
optimize the MEMS production process

Okmetic has been producing Cavity SOI wafers since 2005. Okmetic’s patterning and DRIE cavity etching is a fully in-house process, which reduces the Cavity SOI wafer cycle time significantly as there is no need to ship wafers to customers for cavity etching and then back to Okmetic for bonding. But most importantly, this kind of holistic approach to C-SOI® wafer design and processing has increased the quality and reliability of wafers and helped optimize the MEMS production process. Read more about Okmetic’s patterning and cavity etching process and wafer tailoring. 

Cost-effectiveness over bulk silicon MEMS and traditional SOI technology

C-SOI® wafers offer extremely cost-effective solution over bulk silicon micromachining and even BSOI wafers. As an example, when manufacturing a pressure sensor on 400 µm thick wafer the cost per chip can be reduced by 50% compared to bulk silicon micromachining and 25% compared to BSOI wafers. This is because the patterning, etching and bonding costs are included in the C-SOI® wafer price and the device size is smaller when using the more advanced C-SOI® wafer platform.